Toll Production
BrüggemannChemical offers advanced production plants for chemical synthesis, mixing, grinding, pelletizing and drying. A variety of products are produced in constant quality according to customer requirements.
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Spray Drying
BrüggemannChemical offers a special Niro-Spray drying tower for toll production. This closed-system spray dryer is especially designed for drying products from organic solvents and for drying of powdery products with extraordinary explosion risk.
Spray drying in principle is an economical and mild drying process for the production of powdery products, especially when drying products which are sensitive to higher temperature from solutions, suspensions or emulsions.
In addition to spray drying, we also offer paddle drying under vacuum..
Technical equipment / performance data
- inert atmosphere (up to packaging)
- evaporation efficiency up to 150 kgs H2O/hour resp. 450 kgs Ethanol/hour
- particle size from 10 µm to 150 µm (D50-value)
- solvent recovery by low-temperature condenser
- economical circuit production by inert-gas recycling
- disc atomization, one substance / two substances nozzle atomization
- high pressure pump up to 140 bar
- all product containing parts in stainless steel
- continuous process data monitoring by process control system
- substantial quality related analysis by our laboratory
Synthesis
Multi-Purpose-Plants enable BrüggemannChemical to synthesize products targeted to customer requirements. Our chemists and lab specialists provide support at all stages from development to production. The complete service package also includes the purchase of raw materials, the official approval documentation as well as product related registration.
Technical equipment / Performance data
- various stainless steel / special steel reactor vessels
- operating pressure range from –1 to +5 bar
- heating and cooling features
- interconnected dispersion pump
- suitable for solvents up to explosion class T4
- reactor volumes from 0.8 m³ to 4.5 m³
- possibility of subsequent processing (drying, flaking, crystallization)
- continuous process data monitoring by process control system
- substantial quality related analysis by our laboratory
Milling / Mixing
As producer of polymer additives, we at BrüggemannChemical are equipped with efficient pulverizers and mixing lines which we offer for customized requirements.
Technical equipment / performance data of our mixing plant
- lab-scale mill / mixer for production of samples and small quantities
- two independent, computer-controlled mixing lines to avoid cross-contamination (mixing capacities from 50 kgs to 50 tons)
- conductive equipped raw material silos up to 3 m³
- automatic raw material weighing by formulation control
(weigh allowance < 1% with scale sensitivity of approx. 50 gram) - plough share mixer in stainless steel, suitable for dust explosive products
- subsequent manual or automatic filling (bags, drums, cartons, big bags, etc.)
- continuous process data monitoring from process control system
- substantial quality related analysis by our laboratory
Technical equipment / performance data of our milling plant
- independent milling line
- pressure surge proofed Alpine classifier mill
- all product containing parts in stainless steel
- guaranteed particle size distribution by process control system
- milling capacity up to approx. 500 kgs/hour
- substantial quality related analysis by our laboratory
Compaction
BrüggemannChemical offers compacting and pelletizing equipment for customer requirements.
Technical equipment / performance data of powder compaction
- Kahl-Lab scale equipment (5 kgs to 100 kgs /hour)
- efficient industrial equipment (up to 1 ton/hour)
- flexible adjustment to customer specifications by various cavities
- mild compaction by accurate calibration of roller during operation
- subsequent screening equipment to guarantee uniform granule sizes
- subsequent filling equipment (bag, drum, carton, big bag etc.)
- continuous process data monitoring by process control system
- substantial quality related analysis by our laboratory
Technical equipment / performance data of melt-pelletizing and crystallization
- Sandvik-Supercooling-Process (cooling band)
- encased (inertisized) cooling roll to produce oxidation sensitive flakes
- continuous process data monitoring by process control system
- substantial quality related analysis by our laboratory
